Plastic shrinkage cracks appear on the surface of a freshly placed concrete
slab during finishing operations or soon after.Be sure to distinguish plastic
cracks from other early or pre-hardening cracks caused by settlement. Plastic
cracks are usually parallel to each other, between 1 and 3 feet apart, and do
not cross the perimeter.
Common Causes
•
High winds produce rapid surface evaporation- an increase in wind speed from 0
to 10 mph will increase the rate of evaporation 4 times.
• High slump concrete increases
shrinkage. Excess water can be expected to increase shrinkage approximately in
proportion to its percentage of the total mix water.
• Vapor barriers are
a key contributor to plastic shrinkage cracking. All bleed water must migrate
to the surface, which seriously affects timing, and surface set control
methods.
• High air and concrete temperatures
increase rate of evaporation and set-a 20 degree temperature increase can
double the rate of evaporation.
• Low relative humidity
can increase rate of evaporation by five times.
• Rapid surface evaporation
caused by all the above, can also happen inside with heated concrete in cold
weather.
•
Dry subgrade in hot weather can absorb too much water from the slab.
• Unsaturated absorptive aggregates in
the mix decreases set time.
Prevention
To reduce plastic shrinkage cracking it is important to recognize ahead of
time, before placement, when weather conditions may occur that are conducive to
plastic shrinkage cracking. Precautions taken prior to and during construction
will minimize its occurrence:
• Thoroughly dampen the subgrade just
prior to placement.
• Schedule placement in late afternoon
or early morning, if possible.
• If vapor barriers are required,
cover them with a 2- inch layer of compacted damp sand.
• Have proper manpower, equipment and
supplies on hand so that the concrete can be placed immediately and finished
properly.
• Erect sunshades to control the
surface temperature of the slab.
• Erect windbreaks to reduce wind
velocity over the surface.
•
In hot weather, it may be necessary to spray evaporation retardant on the
surface. This product can be used after each finishing operation.
•
Start curing the concrete immediately after finishing is complete. The longer
the cure is in place the higher the strength.
• Avoid using water reducing
admixtures with high amounts (in excess of 2%) of calcium chloride-they may
actually increase shrinkage at early ages.
• Other options - Sprinkle the
aggregate piles, add ice or liquid nitrogen, retarders, fly ash or type II
cement to the concrete.
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