Lightweight Concrete for structural applications refers to concrete with a
density of 90-115 lb/ft³ compared to normal weight concrete of 140 - 150
lb/ft³. The concrete strength should be greater than 2,500 psi. The
concrete is made with lightweight coarse aggregate and is air-entrained. Some
or all of the fine aggregate may also be lightweight. Since these aggregates
absorb moisture at a greater rate than other aggregates, pre-wetting is
required.
Typically, lightweight concrete is used to reduce the dead load of a concrete
structure, which allows the structural designer to reduce the size of columns,
footings and other load bearing elements. The mixes can be designed to achieve
similar strength as normal weight concrete.
Structural lightweight concrete provides a better fire rating and with its
higher R value also provides better insulating qualities for wall elements.
Usually the slightly higher costs of lightweight concrete are offset by the
size reduction of structural elements, the need for less steel reinforcement
and a lower volume of concrete, which lowers overall costs.
Lightweight structural concrete has been used for bridge decks, piers and beams,
slabs and wall elements in steel and concrete frame buildings, parking
structures, tilt up walls, topping slabs and composite slabs on top of metal
decks.
Based on information from the National
Ready Mix Concrete Association CIP series #36.
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